Production monitoring and OEE
- Real-time OEE per cell
- Andon boards and shift dashboards
- PLC and MES connectivity
- Downtime cause analytics
- Production reporting
Industry
Manufacturing software that survives the shop floor
MES, real-time OEE, predictive maintenance, and digital traceability that survive the shop floor. Sensor streams page the right crew before a line stops, and recall scope shrinks from weeks to minutes.
mes.marsai.factory
Line 3 · Assembly
Shift A · running
S1
S2
S3
S4
S5
Station 3 · torque drift detected · maintenance queued
OEE
TEMP61°C
VIBR↑
RATE142/h
- PLCPLC
- MESMES
- OPCOPC UA
- SPCSPC
- NCRNCR / CAPA
- ERP
- n8n
- Webhooks
- PLCPLC
- MESMES
- OPCOPC UA
- SPCSPC
- NCRNCR / CAPA
- ERP
- n8n
- Webhooks
What we build for manufacturing
The solution categories we design, build, and run. Every project is custom; these are the shapes we know well.
Predictive maintenance systems
- Sensor stream ingestion
- Model-driven alert thresholds
- Alert routing to the right crew
- Maintenance scheduling
- Spare part planning
Quality management systems
- SPC charts and monitoring
- NCR workflows
- CAPA tracking
- E-signature approvals
- Audit-ready reporting
Traceability systems
- Lot, batch, and serial genealogy
- Station-level data capture
- Recall scope analysis
- Supplier lot tracking
- E-signed digital records
Factory integrations
- OPC UA connectivity
- ERP synchronisation
- Warehouse and logistics hooks
- Label and scanner systems
- Legacy system bridges
How an engagement runs
From first call to a working demo in two weeks, then weekly releases.
- 01Week 1
Walk the line
We walk your cells, list PLC and MES touchpoints, and find where downtime and lot data hide.
- 02Week 2
Demo on your line data
A live OEE board fed from one cell's real signals, with traceability captured at each station.
- 03Weekly releases
Build and integrate
Cells come online one by one; predictive models train on your history while production keeps running.
- 04Ongoing
Run and improve
Alert thresholds tighten with feedback from the crew, and audit exports stay one click away.
Factory delivery and traceability
Practical answers for plant, quality, maintenance, and operations leaders planning a connected shop floor.
Have a question? Talk to usA live OEE board fed by one cell's real signals and a traceability capture at its stations, plus a written scope and proposal. If you stop there, the findings are yours to keep.
Ready for software that survives the shop floor?
Tell us your line. We'll demo MES and OEE traceability on your data in two weeks.
Talk to us