Production monitoring and OEE
- Real-time OEE per cell
- Andon boards and shift dashboards
- PLC and MES connectivity
- Downtime cause analytics
- Production reporting
Industry
Manufacturing software that survives the shop floor
MES, real-time OEE, predictive maintenance, and digital traceability that survive the shop floor. Sensor streams page the right crew before a line stops, and recall scope shrinks from weeks to minutes.
Compliant by design
- GDPR
- KVKK
floor.marsai.plant
Live shop floor
Line 2 · OEE 84.6
M10:09
Vibration anomaly · press 4
Crew paged · line still running
M20:51
SPC drift · cell 7
NCR opened · CAPA linked
M32:20
Lot 8841 · trace complete
E-signed at 14 stations
Works with your stack
From PLC signals to ERP orders, connected without ripping out what already runs.
- Shop floor
- PLCMESOPC UA
- Quality
- SPCNCR / CAPA
- Business systems
- ERPn8nWebhooks
What we build for manufacturing
The solution categories we design, build, and run. Every project is custom; these are the shapes we know well.
Predictive maintenance systems
- Sensor stream ingestion
- Model-driven alert thresholds
- Alert routing to the right crew
- Maintenance scheduling
- Spare part planning
Quality management systems
- SPC charts and monitoring
- NCR workflows
- CAPA tracking
- E-signature approvals
- Audit-ready reporting
- GDPR
- KVKK
Traceability systems
- Lot, batch, and serial genealogy
- Station-level data capture
- Recall scope analysis
- Supplier lot tracking
- E-signed digital records
- GDPR
- KVKK
Factory integrations
- OPC UA connectivity
- ERP synchronization
- Warehouse and logistics hooks
- Label and scanner systems
- Legacy system bridges
How an engagement runs
From first call to a working demo in two weeks, then weekly releases.
- 01Week 1
Walk the line
We walk your cells, list PLC and MES touchpoints, and find where downtime and lot data hide.
- 02Week 2
Demo on your line data
A live OEE board fed from one cell's real signals, with traceability captured at each station.
- 03Weekly releases
Build and integrate
Cells come online one by one; predictive models train on your history while production keeps running.
- 04Ongoing
Run and improve
Alert thresholds tighten with feedback from the crew, and audit exports stay one click away.
Related products
- API DevelopmentAPIs that expose shop-floor truth to ERP and planning tools without brittle CSV exports.
- DevOps and CloudEdge and cloud infrastructure sized for sensor streams, with on-prem options for the floor.
- Custom IntegrationsPLC, MES, and ERP integrations that reconcile counts, so systems finally agree with the floor.
Frequently asked questions
The questions plant managers and quality leads ask before working with us.
Have a question? Talk to usA live OEE board fed by one cell's real signals and a traceability capture at its stations, plus a written scope and proposal. If you stop there, the findings are yours to keep.
Ready for software that survives the shop floor?
Tell us your line. We'll demo MES and OEE traceability on your data in two weeks.
Talk to us