MES, real-time OEE, predictive maintenance, and digital traceability that survive the shop floor. Sensor streams page the right crew before a line stops, and recall scope shrinks from weeks to minutes.
Compliant by design
Live shop floor
Line 2 · OEE 84.6
Vibration anomaly · press 4
Crew paged · line still running
SPC drift · cell 7
NCR opened · CAPA linked
Lot 8841 · trace complete
E-signed at 14 stations
Works with your stack
From PLC signals to ERP orders, connected without ripping out what already runs.
Each card pairs a pain with the capability we ship for it.
Where it hurts
Lines stop without warning; the maintenance crew finds out from the production manager.
How we solve it
Sensor streams plus model-driven thresholds page the right crew before the line stops.
Where it hurts
Availability, performance and quality are estimated from shift reports written hours later.
How we solve it
Andon boards and shift dashboards pull from PLC and MES with sub-minute latency.
Where it hurts
Audit prep takes weeks; recall scope balloons because lot data lives in binders.
How we solve it
Lot, batch and serial captured at every station; recall scope shrinks to minutes.
Where it hurts
SPC charts and NCRs live in workbooks; CAPA trails break the moment somebody renames a file.
How we solve it
Statistical control, non-conformance and CAPA in one auditable system, not a workbook.
The solution categories we design, build, and run. Every project is custom; these are the shapes we know well.
From first call to a working demo in two weeks, then weekly releases.
We walk your cells, list PLC and MES touchpoints, and find where downtime and lot data hide.
A live OEE board fed from one cell's real signals, with traceability captured at each station.
Cells come online one by one; predictive models train on your history while production keeps running.
Alert thresholds tighten with feedback from the crew, and audit exports stay one click away.
The questions plant managers and quality leads ask before working with us.
Have a question? Talk to usTell us your line. We'll demo MES and OEE traceability on your data in two weeks.
Talk to us